1. Inspection & Testing
- Perform visual and dimensional inspections of mechanical components (e.g., pipes, valves, pumps, structural parts).
- Conduct Non-Destructive Testing (NDT) methods like Ultrasonic Testing (UT), Magnetic Particle Testing (MT), Dye Penetrant Testing (PT), Radiographic Testing (RT) .
- Verify material certifications (e.g., EN (phone number removed).1/3.2) and compliance with BS, EN, ISO, ASME, or API standards .
2. Documentation & Compliance
- Maintain Inspection and Test Plans (ITPs) and Quality Control Plans (QCPs) .
- Ensure compliance with UKCA/CE marking , Pressure Equipment Regulations (PER) , PED (Pressure Equipment Directive) , and other regulatory requirements.
- Prepare Welding Procedure Specifications (WPS) , Procedure Qualification Records (PQR) , and Welder Qualification Tests (WQT) .
3. Welding & Fabrication QC
- Monitor welding processes (e.g., TIG, MIG, Stick, Submerged Arc Welding).
- Check weld integrity, alignment, and post-weld heat treatment (PWHT).
- Verify Welding Inspection Records (WIRs) and Welding Data Sheets (WDS) .
4. Supplier & Vendor Quality Assurance
- Conduct Factory Acceptance Tests (FAT) and Site Acceptance Tests (SAT) .
- Review supplier documentation (Material Test Certificates, Mill Certificates).
- Perform source inspections at vendor facilities.
5. Defect Management & Corrective Actions
- Identify non-conformities (NCRs) and raise Non-Conformance Reports (NCRs) .
- Work with production teams to implement Corrective and Preventive Actions (CAPA) .
- Ensure rework/rejection of defective parts.
6. Health, Safety & Environmental (HSE) Compliance
- Follow COSHH, LOLER, PUWER regulations in the UK.
- Ensure safe handling of hazardous materials and equipment.
7. Audits & Continuous Improvement
- Conduct internal/external quality audits (ISO 9001, ISO 45001, ISO 14001).
- Implement Lean Manufacturing/Six Sigma principles for process improvement.
Required Qualifications & Skills
- Certifications :
- CSWIP (Certified Welding Inspector) / PCN Level 2 (NDT) (for welding/NDT roles).
- ISO 9001 Lead Auditor (for QA roles).
- Degree/HND in Mechanical Engineering or relevant apprenticeship.
- Experience :
- Knowledge of CAD (AutoCAD, SolidWorks) and CMM (Coordinate Measuring Machines) .
- Familiarity with Quality Management Systems (QMS) .
- Soft Skills :
- Attention to detail, problem-solving, report writing, and communication.